I-Vacuum Casting for Flexible and Economic Production
I-vacuum casting noma i-urethane casting ubuchwepheshe obuhlanganisa isikhunta se-silicone kanye nephethini eyinhloko ephrintiwe ye-3D ukuze udale izingxenye ezisebenza isikhathi esifushane, eziqinile ezinekhwalithi yezinga lokukhiqiza.Inqubo iqinisa i-thermoplastic polyurethane ngaphakathi kwe-silicon noma isikhunta se-epoxy.Umphumela uba izingxenye ze-vacuum cast ezinomumo ofanayo namamodeli ayinhloko asekuqaleni.Ubukhulu bokugcina bezingxenye zokuphonswa kwe-vacuum buzoncika kumodeli eyinhloko, ingxenye yejometri, nezinto ezikhethiwe.
Njengomkhiqizi oholayo wokukhipha i-vacuum, i-cncjsd inikeza ukwakhiwa kwezingxenye zepulasitiki zekhwalithi ephezulu.Lobu buchwepheshe buqeda isidingo sokutshalwa kwezimali kwangaphambili eqolo.Izinsizakalo zethu zokukhipha i-vacuum zinikeza isisombululo esiphelele sokwenza ama-prototypes asezingeni eliphakeme nezingxenye zokukhiqiza ezinevolumu ephansi.
Kungani Vacuum Casting
Isikhathi Sokuhola Esingenakuqhathaniswa
Sihlanganisa okuhlangenwe nakho kwethu okubanzi kobuchwepheshe kanye nobuchwepheshe obuthuthukile ukuze silethe izinsizakalo zokusakaza ze-urethane ezihamba phambili ngezikhathi zokuhola ngokushesha.
Ukusekelwa Kwejiyometri Eyinkimbinkimbi
Sisebenzisa izinto ezisezingeni eliphakeme ze-elastomeric ukuze siqinisekise ukwakhiwa kwezingxenye zepulasitiki zokuphonswa kwe-vacuum ezinezakhiwo eziyinkimbinkimbi.Nikeza usekelo lwedizayini enemininingwane ukuze uqinisekise ukuthi ama-prototypes akho kanye nezingxenye zeqoqo elincane zifana eduze nemikhiqizo yokugcina ehlosiwe.
Izinketho Zombala Eziguquguqukayo
Sihlanganisa ngokucophelela imibala ehlukahlukene yombala ukuze sifinyelele imiphumela ehlosiwe emikhiqizweni yakho eqediwe.Ungakhetha ohlwini lwethu olubanzi lwezinketho zemibala.
Ukukhetha Okubalulekile kanye Nokuqeda
Khetha ezinhlobonhlobo zezinto ezingase zibe khona kanye nokuqedwa kwangaphezulu kwezingxenye zakho ze-vacuum cast.Sinikeza ama-resin ekhwalithi ephezulu kakhulu ukuze siqinisekise ikhwalithi yomkhiqizo ephezulu, futhi sinikeza izinhlobonhlobo zezinketho zokuqeda phezulu ukuze wenze umkhiqizo wakho uphile.
Izinketho Zombala Eziguquguqukayo
I-cncjsd inesitifiketi se-ISO ngokuziqhenya, iqinisekisa ukuthi imikhiqizo yethu namasevisi kuthobela izindinganiso zekhwalithi zamazwe ngamazwe.Sihlinzeka ngokuhlaziywa kokukhiqiza nokulawula ikhwalithi ukuze sinikeze izingxenye ezihlangabezana namazinga aphezulu.
Ochwepheshe Be-Vacuum Casting
Thola izinsiza ezithembekile zokukhipha i-vacuum yangokwezifiso kochwepheshe abanamakhono aphezulu nabanolwazi.Siziqhayisa ngezandla ezingcono kakhulu embonini ezinobuchwepheshe bokwenza izinto, ukukhetha impahla, ukuqedwa kwendawo, nokunye okuningi.
Vacuum Casting kusuka ku-Prototyping kuya ekukhiqizeni
I-vacuum casting iyisixazululo esifanelekile sokwenza ama-prototypes ekhwalithi ephezulu kanye nezingxenye ze-batch ezincane zezinhlelo zokusebenza ezahlukene.Sikusiza ukuthi ufinyelele imigomo yakho yokukhiqiza.
I-Prototyping
Inqubo yokukhipha i-vacuum ihlanganisa ukusebenzisa amathuluzi angabizi kakhulu ukuze kuqinisekiswe indlela efinyeleleka kalula nengabizi kakhulu yokwakha ama-prototype.Dala ama-prototypes ekhwalithi ngezinto ezihlukahlukene kanye nezinguquko zedizayini.Hlola imiklamo yakho kalula futhi uyilungiselele ukuhlolwa kokusebenza.
Ukuhlolwa Kwemakethe
Sikusiza ukuthi udale imikhiqizo yokukhipha i-vacuum elungele ukuhlolwa kwemakethe nabathengi, amamodeli emibono, nokuhlolwa komsebenzisi.Lezi zingxenye ziza nokuqedwa kwekhwalithi ephezulu kanye nokusebenza kokusetshenziswa kokugcina.Izinsizakalo zethu zokusakaza nge-urethane zikuvumela ukuthi ufake izinguquko ngokushesha ukuze uhlole futhi uqalise imakethe.
Ukukhiqizwa Kwesidingo
Izingxenye ze-vacuum cast ziyizinketho ezinhle kakhulu zokukhiqiza ngokwezifiso kanye nokukhiqizwa kokuqala.Ungakwazi ukuhlola ikhwalithi yomkhiqizo ngendlela ephumelelayo ngaphambi kokuqala ukukhiqiza okuphelele.
I-Vacuum Casting Tolerances
I-cncjsd inikezela ngobubanzi bokubekezelela kokukhishwa kwe-vacuum ukuze kuhlangatshezwane nezidingo zakho zangokwezifiso.Ngokusekelwe kuphethini eyinhloko kanye nengxenye yejiyomethri, singafinyelela ukubekezelelana kwe-dimensional phakathi kuka-0.2 - 0.4 m.Ngezansi kunezicaciso zobuchwepheshe zezinsiza zethu zokukhipha i-vacuum cast.
| Uhlobo | Ulwazi |
| Ukunemba | Ukunemba okuphezulu ukufinyelela ku-±0.05 mm |
| Ubukhulu Ingxenye Usayizi | +/- 0.025 mm+/- 0.001 iyintshi |
| Ubuncane bodonga obukhulu | 1.5mm-2.5mm |
| Amanani | 20-25 amakhophi isikhunta ngasinye |
| Umbala & Ukuqeda | Umbala nokuthungwa kungenziwa ngokwezifiso |
| Isikhathi Esijwayelekile Sokuhola | Kufika izingxenye ezingama-20 ezinsukwini eziyi-15 noma ngaphansi |
I-Surface Qeda ukuze uthole Izingxenye Ze-Vacuum Casted
Ngohlu olubanzi lokuqedwa kwendawo, i-cncjsd ingakha izendlalelo zangaphezulu ezihlukile zezingxenye zakho zokusakaza ze-vacuum.Lokhu kuqedwa kukusiza ukuthi uhlangabezane nezidingo zokubukeka komkhiqizo wakho, ubulukhuni, kanye nokumelana namakhemikhali.Ngokuya ngokukhethwa kwakho kwempahla kanye nengxenye yezicelo, singakunikeza ngokuqedwa okuphezulu okulandelayo:
| Impe | Iyatholakala Ukuqeda | Incazelo | I-SPI Standard | Isixhumanisi |
 | Ukucwebezela Okuphezulu | Ukuphela kwendawo ecwebezelayo edalwe ngokupholisha iphethini eyinhloko ngaphambi kokwenza isikhunta.Isiphetho esicwebezelayo sinikeza ukukhanya okuphezulu okuwusizo ezingxenyeni zezimonyo, amalensi, nezinye izindawo ezihlanzeka. | A1, A2, A3 | - |
| | I-Semi Gloss | Lokhu kuqedwa kwebanga B akubonisi kakhulu kodwa kunikeza ukukhanya okuthile.Usebenzisa i-gritty sandpaper, uzothola izindawo ezibushelelezi, ezihlanzeka phakathi kokucwebezela okuphezulu kanye ne-matte. | B1, B2, B3 | - |
| | I-Matte Qeda | Izingxenye ze-vacuum cast zizoba nesiphetho esifana ne-satin ngokusebenzisa ubuhlalu noma ukuqhunyiswa kwesihlabathi kwephethini eyinhloko.I-C-grade finishes ilungele izindawo ezithinta kakhulu kanye nezinto eziphathwa ngesandla. | C1, C2, C3 | - |
| | Ngokwezifiso | I-cncjsd futhi ingahlinzeka ngokuqedwa ngokwezifiso ngezinqubo ezengeziwe.Ngesicelo, ungathola ukuqedwa kwesibili okuhlukile ukuze uthole imiphumela ehamba phambili. | D1, D2, D3 | - |
Igalari Yezingxenye Zokusakaza Ngevacuum
Besilokhu sisiza izimboni ezihlukahlukene ezifana ne-aerospace, izimoto, imishini yezokwelapha nezinye izimboni ukuthuthukisa izingxenye ezihlukahlukene ze-elastomeric vacuum cast kusukela ngo-2009.
Bona ukuthi Amakhasimende Ethu Athini Ngathi
Amazwi ekhasimende anomthelela omkhulu kunezimangalo zenkampani - futhi ubone ukuthi amakhasimende ethu anelisekile athini mayelana nendlela esizifeze ngayo izimfuneko zawo.
Sizuze kakhulu emandleni okusakaza urethane e-cncjsd.Inkampani yethu idinga ama-prototypes angaphambi kokwethulwa kokuhlolwa kokusebenza kokuqala, futhi batusa ukukhishwa kwe-urethane njengendlela efanelekile.Sithole abalingisi bekhwalithi ephezulu abahlangabezana nazo zonke izicaciso zethu.Amakhasimende ethu azwakalise ukwaneliseka mayelana nokusetshenziswa kwalezi zingxenye.
Ngincoma ngenhliziyo yonke izinsiza ze-cncjsd vacuum cast kunoma iyiphi inkampani efuna ukukhiqiza ukusakaza okunembile.Eminyakeni engu-6 edlule, ngihlole amathuluzi amaningi okulingisa enziwe izinkampani ezahlukene futhi ngaphetha ngokuthi i-cncjsd inikeza inani elimangalisayo.Uma ucabangela izindleko zomshini, ikhwalithi, kanye nokukhiphayo, ngiyaqiniseka ukuthi ngeke uthole isevisi engcono yokusakaza ngemali yakho.
Inkampani yethu iphethe amacala amaningi ayinkimbinkimbi.Kusukela saqala ukusebenzisa i-cncjsd, ukuvumelana kokulingisa, ikhwalithi, nokuhlanzeka konke kuthuthuke kakhulu.Ukusabela kwabo okusheshayo, ukusebenza kahle kokukhiqiza, kanye nokulethwa okusheshayo kusisindisa isikhathi esiningi.
Isevisi yethu yokukhipha i-vacuum yezinhlelo zokusebenza ezihlukene zezimboni
Ngenxa yokukhiqiza kwayo okusheshayo, izindleko eziphansi, nezingxenye ezihlala isikhathi eside, isevisi yethu yokukhipha i-vacuum iyinketho ethandwayo yokwenza izingxenye zangokwezifiso ezisetshenziswa ezimbonini zezimoto, zezokwelapha, zabathengi, nezinye.
Vacuum Casting Materials
Ungakhetha inhlobonhlobo yezinto zokukhipha i-vacuum kuye ngezici zephrojekthi yakho.Lawa ma-resin ngokuvamile angama-analog ezinto ezijwayelekile zepulasitiki ezinokusebenza nokubukeka okufanayo.Siqoqe izinto zethu zokuphonsa i-urethane ngezigaba ezijwayelekile ukuze sikusize wenze izinqumo ezingcono kakhulu zephrojekthi yakho.
Njenge-ABS
I-polyurethane resin yepulasitiki ehlukahlukene efana ne-ABS thermoplastic.Iqinile, iqinile, futhi imelana nomthelela, ilungele imikhiqizo ehlukahlukene.
Intengo:$$
Imibala: Yonke imibala;ukufanisa okunembile kombala we-pantone kuyatholakala
Ukuqina: Shore D 78-82
Izicelo: Izinto zenhloso ejwayelekile, izivalo
Njenge-Acrylic
Eqinile, esobala urethane resin simulating acrylic.Iqinile, inamandla aphakathi nendawo ukuya phezulu kanye nokucaca okuhle emikhiqizweni yokubona.
Intengo:$$
Imibala: Icacile
Ukuqina: Shore D87
Izicelo: Amapayipi alula, izingxenye zokubona
I-Polypropylene-Efana
I-urethane eqinile, evumelana nezimo, futhi imelana nezindleko eziphansi kanye ne-polypropylene-like ductility.
Intengo:$$
Imibala: Emnyama noma yemvelo kuphela
Ukuqina: Shore D 65-75
Izicelo: Okuvalekile, iziqukathi zokudla, izicelo zezokwelapha, amathoyizi
I-Polycarbonate-Efana
I-urethane eqinile, evumelana nezimo, futhi imelana nezindleko eziphansi kanye ne-polypropylene-like ductility.
Intengo:$$
Imibala: Emnyama noma yemvelo kuphela
Ukuqina: Shore D 65-75
Izicelo: Okuvalekile, iziqukathi zokudla, izicelo zezokwelapha, amathoyizi
PMMA
I-UV ezinzile, i-urethane resin yekhwalithi ephezulu ecace kahle.Ilungele izingxenye ezicwebezelayo, ezicacile njengengxenye yakudala ye-acrylic-like.
Intengo:$$
Imibala: Imibala ye-RAL/Pantone
Ukuqina: Shore D 90-99
Izicelo: Ukukhanyisa, isibonisi sesignali, impahla yokuhlukanisa
PS
Amandla omthelela aphezulu, i-resin ebiza kancane enezinhlobonhlobo zezinketho.
Intengo:$$
Imibala: Imibala ye-Pantone
Ukuqina: Shore D 85-90
Izicelo: Izibonisi, izinto ezilahlwayo, ukupakishwa
I-elastomer
I-polyurethane plastic resin, ilingisa izinto ezifana nerabha njenge-TPU, i-TPE nerabha ye-silicone.
Intengo:$$
Imibala: Yonke imibala nokumataniswa kombala wePantone okunembile
Ukuqina: Shore A 20 kuya ku-90
Izicelo: Izinto ezigqokwayo, ama-overmolds, ama-gaskets
Izingxenye Zekhwalithi Zenziwe Zalula, Zashesha
